Name | Furfuryl Alcohol Resin |
Synonyms | EX 18663 Durez 16470 Furan resin FurCarb LP 270 furan-2-ylmethanol furfurylalcoholresins POLY(FURFURYL ALCOHOL) FURFURYL ALCOHOL RESIN Furfuryl Alcohol Resin 2-Furanmethanol,homopolymer 2-Furanmethanol, homopolymer Furfuryl alcohol homopolymer |
CAS | 25212-86-6 |
EINECS | 607-645-2 |
InChI | InChI=1/C5H6O2/c6-4-5-2-1-3-7-5/h1-3,6H,4H2 |
Molecular Formula | C5H6O2 |
Molar Mass | 98.09994 |
Density | 1.2-1.3 |
Boling Point | 170°C at 760 mmHg |
Flash Point | 65°C |
Vapor Presure | 1.01mmHg at 25°C |
Refractive Index | 1.492 |
Use | Widely used in cast steel, cast iron, ductile iron and high-grade alloy and non-ferrous metal casting molding sand |
Raw Materials | Phenol Methyl alcohol Formaldehyde Furfuryl alcohol 2-Furaldehyde Sulfuric acid Urea Nicotinic acid |
uncured furfuryl alcohol resin is a red viscous liquid, soluble in common organic solvents such as acetone, alcohol, ether, etc., but insoluble in benzene. It can be well mixed with many plasticizers, thermoplastic resins, thermosetting resins, rubber and so on. After curing, it is an insoluble solid polymer. Resistance to general acid and alkali, but not resistant to strong oxidative acids such as nitric acid, chromic acid and so on. Good water resistance, resistance to organic solvent erosion, high heat resistance. Furfuryl alcohol resin and porous materials such as ceramics, graphite, asbestos, wood and other good adhesion, filled with these materials can be made into furfuryl alcohol filled plastic, but also can be formulated into anti-corrosion mortar and coatings. The tensile strength of the resin cured at room temperature is 10.68MPa, the bonding strength to wood is 6. 57MPa, and the bonding strength to steel is 1. 38MPa. Furfuryl alcohol resin glass fiber reinforced laminated plastic properties: density 1.6~1. 8g/cm3, dielectric constant (106Hz) 4~6, volume resistivity l010 ~ 1012 Q.cm, dielectric loss tangent 0.02~0. 04. The use temperature of furfuryl alcohol resin coating is 60 ℃, the use temperature of glass fiber reinforced lining is about 120 ℃, and the maximum use temperature of glass fiber reinforced plastic is 175 ℃. Resin cement use temperature of about 170 deg C. The biggest disadvantage of furfuryl alcohol resin is brittleness, poor adhesion to smooth non-porous substrate surface, large shrinkage, usually need to be modified with other resins to improve its toughness and adhesion.
furfuryl alcohol resin is mainly prepared by polycondensation of furfuryl alcohol prepared from furfural in the presence of acidic catalysts such as hydrochloric acid, sulfuric acid, ferric chloride and the like. In industry, 70% furfuryl alcohol aqueous solution is usually used, with sulfuric acid or hydrochloric acid as Catalyst, the pH value of the reaction material is controlled between 1.7 and 2.3, and the reaction temperature is 70~75 ℃, A linear, soluble, transparent liquid resin, the primary polymer, was finally obtained. Furfuryl alcohol resin in the curing agent such as benzene sulfonic acid in the presence of strong acid, furan ring-opening catalytic deformation, room temperature can be quickly cured into body insoluble polymer.
can be used to manufacture corrosion-resistant glass fiber reinforced plastic pipes, valves, pump bodies and molded products, but also for anti-corrosion linings, acid-resistant cement, corrosion-resistant coatings and various adhesives. The resin is cheap, especially as the casting sand core adhesive effect is excellent, can save the usual flax oil, and can make the casting process automation, improve the quality of castings and labor productivity. Especially suitable for large-scale, large-scale machinery manufacturing, such as automobile, military, internal combustion engine, diesel engine, sewing machine production. When used as an adhesive for casting sand core, furfuryl alcohol resin has the following characteristics: fast curing speed, low normal temperature strength and high decomposition temperature; According to the carbon content of different castings, resins with different nitrogen content can be selected; small gas, high temperature strength, moderate thermal expansion, brittleness, pore tendency is small, hygroscopicity. After adding urea, furfuryl alcohol resin with different nitrogen content can be produced according to different requirements to meet the requirements of cast steel, cast iron and other non-ferrous metal casting process.
packed in iron drum and placed in a cool place. It is strictly prohibited to mix the resin and the curing agent directly, otherwise it will be due to rapid reaction and explosion and other accidents; Do not mix sand for a long time, otherwise it will exceed its usable time to reduce its strength; Catalyst (I. E. Curing agent) as an acidic substance, do not make it on the skin or clothing. Such as the splash on the skin should be immediately washed with water, severe cases sent to the hospital for treatment; Do not store the resin in the sun or close to the heat source, otherwise it will shorten its storage period.
EPA chemical information | Information provided by: ofmpub.epa.gov (external link) |
Overview | Furan resin (Furan resin), also known as furan alcohol resin, with a general term for furan ring resin, is mainly made of furan alcohol or furfural under the action of strong acid The thermosetting resin prepared by polycondensation and containing furan ring (HCHCCHCO-) on the molecular chain, there are mainly furfuryl alcohol resin, furfural resin, furfurone resin, furfurone aldehyde resin, furfurone resin. Strong acid and alkali resistance, chemical resistance, heat resistance, can be used at 180~220 ℃ for a long time, but the toughness is poor, brittle, need to be modified. furan resin is mainly used as adhesive, cleaning, cement, laminated molded plastic products, especially as cast sand core adhesive, corrosion-resistant coating, lining, pipeline, valve, pump parts, etc., and is used as radioactive material in atomic energy industry. |
resin profile | Chinese name: furan resin Chinese alias: furfuran alcohol resin English name: furan resin molecular structure: resin containing furan ring |
Synthesis method | Furfuryl alcohol resin: Furfuryl alcohol is prepared from furfural and polycondensed under an acidic catalyst (hydrochloric acid, sulfuric acid, FeCl3). furfurone resin: it is formed by reacting furfural and acetone with equal gram equivalent under NaOH catalysis at 40~60 ℃ to form monomer, neutralizing with acid at 70 ℃ for 1h, then neutralizing with alkali and dehydrating by vacuum heating. furfurfurone aldehyde resin: formaldehyde is added to furfurfurone and reacted at 100 ℃ under sulfuric acid catalysis. |
preparation and modification | new furan resin is prepared by polycondensation of furfuryl alcohol and furfural under the catalysis of oxalic acid. research shows that when m (furfuryl alcohol):m (furfural) = 7:3, oxalic acid dosage = 0.33% of raw material quality, reaction 3.5h (reflux temperature), the viscosity of the prepared resin reaches 78s, which is well mixed with sodium silicate. The use of benzoic acid as curing agent after curing has excellent water resistance and high temperature resistance, so as to achieve the purpose of modifying water glass cement. Urea-formaldehyde furan resin was synthesized by polycondensation using urea and formaldehyde instead of all furfural and most furfural alcohol. The results show that when n (urea) ∶n (formaldehyde) ∶n (furfuryl alcohol) is 3 ∶ 1 ∶ 2 and reacts at reflux temperature for 3.5h, the modified furan resin with better available value is better than that. |
research and application | based on the research results of many people in China, many new furan resins developed at present have moderate viscosity and small shrinkage after curing, high bonding strength, high bonding strength, suitable viscosity, strong anti-corrosion performance, short curing time, low viscosity, high strength, low production cost, simple synthesis process, fast hardening speed, low nitrogen content, low free aldehyde, etc. It has achieved good technical and economic benefits in the anti-corrosion engineering application of bonded granite, cast stone plant and sewage treatment plant in sewage. Zhang Xiaoping and others have developed a new type of modified furan resin sand fixing agent. It has been applied to the gas field in eastern Qinghai and has achieved good sand fixation and sand control effects. according to the application in chemical industry and other industries, furan resin can be divided into furan resin glass fiber reinforced plastic, furan resin cement, furan resin graphite products and other aspects. In the application of furan resin, there are mainly furan resin glass fiber reinforced plastic and furan resin cement. With the development of modern foundry industry, furan resin self-hardening sand is made by mixing furan resin, curing agent, raw sand and other raw materials, and its application in foundry production is increasing. |
development trend | in recent years, the technological research and application of furan resin have developed rapidly. with the emergence of new modified furan resin, the anti-corrosion performance of furan resin has been enhanced and the curing time has been shortened. with the development of new synthesis process and other technologies, the research field and application scope of furan resin have been broadened. Although the research on furan resin has developed rapidly in recent years and some progress has been made, there is still a lot of research work to be carried out. |
reference | [1] Guo yujie. preparation and modification of new furan resin [J]. Shandong chemical industry, 2011,01: 23-2528. [2] Wang wenyuan, gu lili. research and application of furan resin [J]. chemical intermediates, 2007,03:4-6 21. [3] Editor-in-Chief Wang Daquan. Dictionary of Fine Chemical Industry. Beijing: Chemical Industry Press. 1998. Pages 189-190. [4] China Petroleum Institute, University of Petroleum; Liu Xisheng, editor-in-chief. A dictionary of petroleum technology. Beijing: Petroleum Industry Press. |
use | molding sand widely used in cast steel, cast iron, ductile iron and advanced alloy and non-ferrous metal castings |